Improving the efficiency of aviation turbofan engines by using an intercooler and a recuperative heat exchanger
- Authors: Omar H.1, Kuz'michev V.S.1, Tkachenko A.Y.1
-
Affiliations:
- Samara National Research University
- Issue: Vol 19, No 3 (2020)
- Pages: 85-99
- Section: MECHANICAL ENGINEERING
- URL: https://journals.ssau.ru/vestnik/article/view/8273
- DOI: https://doi.org/10.18287/2541-7533-2020-19-3-85-99
- ID: 8273
Cite item
Full Text
Abstract
Continuous improvement of fuel efficiency of aircraft engines is the main global trend in modern engine construction. To date, aviation gas turbine engines have reached a high degree of thermodynamic and design-and technology perfection. One of the promising ways to further improve their fuel efficiency is the use of complex thermodynamic cycles with turbine exhaust heat regeneration and with intermediate cooling in the process of air compression. Until recently, the use of cycles with a recuperative heat exchanger and an intercooler in aircraft gas turbine engines was restrained by a significant increase in the mass of the power plant due to the installation of heat exchangers. Currently, it has become technologically possible to create compact, light, high-efficiency heat exchangers for use on aircraft without compromising their performance. An important target in the design of engines with heat recovery is to select the parameters of the working process that provide maximum efficiency of the aircraft system. The article focuses on the statement of the task of optimization and choice of rational parameters of the working process of a bypass three-shaft turbojet engine with an intercooler and a recuperative heat exchanger. On the basis of the developed method multi-criteria optimization was carried out by means of numerical simulations. The results of optimization of thermodynamic cycle parameters of a bypass three-shaft turbojet engine with an intercooler and a recuperative heat exchanger in the aircraft system according to such criteria as the total weight of the engine and fuel required for the flight, and the aircraft specific fuel consumption per ton - kilometer of the payload are presented. A passenger aircraft of the Airbus A310-300 type was selected. The developed mathematical model for calculating the mass of a compact heat exchanger, designed to solve optimization problems at the stage of conceptual design of the engine is presented. The developed methods and models are implemented in the ASTRA program. The possibility of improving the efficiency of turbofan engines due to the use of complex thermodynamic cycles is shown.
About the authors
H. Omar
Samara National Research University
Author for correspondence.
Email: dr.hewa.omar@gmail.com
ORCID iD: 0000-0003-4574-0339
Postgraduate Student of the Department of Theory of Aircraft Engines
Russian FederationV. S. Kuz'michev
Samara National Research University
Email: kuzm@ssau.ru
ORCID iD: 0000-0003-1696-2899
Doctor of Science (Engineering), Professor, Professor of the Department of Theory of Aircraft Engines
Russian FederationA. Yu. Tkachenko
Samara National Research University
Email: tau@ssau.ru
ORCID iD: 0000-0002-5951-9064
Candidate of Science (Engineering), Associate Professor, Assistant Professor of the Department of Theory of Aircraft Engines
Russian FederationReferences
- McDonald C.F., Massardo A.F., Rodgers C., Stone O. Recuperated gas turbine aeroengines, part I: early development activities. Aircraft Engineering and Aerospace Technology. 2008. V. 80, Iss. 2. P. 139-157. doi: 10.1108/00022660810859364
- McDonald C.F., Massardo A.F., Rodgers C., Stone O. Recuperated gas turbine aeroengines, part II: engine design studies following early development testing. Aircraft Engineering and Aerospace Technology. 2008. V. 80, Iss. 3. P. 280-294. doi: 10.1108/00022660810873719
- McDonald C.F., Massardo A.F., Rodgers C., Stone O. Recuperated gas turbine aeroengines. Part III: engine concepts for reduced emissions, lower fuel consumption, and noise abatement. Aircraft Engineering and Aerospace Technology. 2008. V. 80, Iss. 4. P. 408-426. doi: 10.1108/00022660810882773
- Zhang Ch., Gümmer V. High temperature heat exchangers for recuperated rotorcraft powerplants. Applied Thermal Engineering. 2019. V. 154. P. 548-561. doi: 10.1016/j.applthermaleng.2019.03.119
- Bouty E., Cheftel-Py B., Paty G. SAGE 5 cleansky’s approach to greener helicopter turboshafts. Proceedings of the XX International Symposium on Air Breathing Engines (September, 12-16, 2011, Gothenburg, Sweden). P. 736-741.
- Rolt A., Kyprianidis K.G. Assessment of new aero engine core concepts and technologies in the EU framework 6 NEWAC programme. Proceedings of the 27th Congress of International Council of the Aeronautical Sciences (September, 19-24, 2010, Nice, France).
- Agul'nik A.В., Gusarov S.A., Omar Hewa H.O. Gas-steam turbine cycle basic parameters selection for gas pumping units. Trudy MAI. 2017. No. 92. (In Russ.). Available at: http://trudymai.ru/published.php?ID=77084
- Kuz'michev V.S., Omar H.H., Tkachenko A.Y. Effectiveness improving technique for gas turbine engines of ground application by heat regeneration. Aerospace MAI Journal. 2018. V. 25, no. 4. P. 133-141. (In Russ.)
- Filinov E., Tkachenko A., Omar H.H., Rybakov V. Increase the efficiency of a gas turbine unit for gas turbine locomotives by means of steam injection into the flow section. MATEC Web of Conferences. 2018. V. 220. doi: 10.1051/matecconf/201822003010
- Kulagin V.V., Kuz'michev V.S. Teoriya, raschet i proektirovanie aviatsionnykh dvigateley i energeticheskikh ustanovok. V 2 kn. Kn.1. Osnovy teorii GTD. Rabochiy protsess i termogazodinamicheskiy analiz [Theory, calculation and design of aircraft engines and power plants. In 2 volumes. V. 1. Fundamentals of the theory of gas turbine engines. Work process and thermogasdynamic analysis]. Moscow: Mashinostroenie Publ., 2017. 336 p.
- Kulagin V.V., Bochkarev S.K., Goryunov I.M., Grigor'ev V.A. Teoriya, raschet i proektirovanie aviatsionnykh dvigateley i energeticheskikh ustanovok. Kn. 3. Osnovnye problemy: Nachal'nyy uroven' proektirovaniya, gazodinamicheskaya dovodka, spetsial'nye kharakteristiki i konversiya aviatsionnykh GTD [Theory, calculation and design of aircraft engines and power plants. Book 3. Main problems: initial level of designing, gas-dynamic adjustment, special characteristics and conversion of gas turbine engines]. Moscow: Mashinostroenie Publ., 2005. 464 p.
- Maslov V.G., Kuz'michev V.S., Kovartsev A.N., Grigor'ev V.A. Teoriya i metody nachal'nykh etapov proektirovaniya aviatsionnykh GTD [Theory and methods of the conceptual stages of aircraft gas turbine engines design]. Samara: Samara State Aerospace University Publ., 1996. 147 p.
- Zhang Ch., Gümmer V. The potential of helicopter turboshaft engines incorporating highly effective recuperators under various flight conditions. Aerospace Science and Technology. 2019. V. 88. P. 84-94. doi: 10.1016/j.ast.2019.03.008
- Min J.K., Jeong J.H., Ha M.Y., Kim K.S. High temperature heat exchanger studies for applications to gas turbines. Heat Mass Transfer. 2009. V. 46, Iss. 2. P. 175-186. doi: 10.1007/s00231-009-0560-3
- Fakhre A., Pachidis V., Goulos I., Tashfeen M., Pilidis P. Helicopter mission analysis for a regenerated turboshaft. Proceedings of ASME Turbo Expo 2013 (June, 3-7, 2013, San Antonio, Texas). V. 2. doi: 10.1115/GT2013-94971
- Fakhre A., Pachidis V., Goulos I., Pervier H., Tashfeen M. Helicopter mission analysis for a regenerative turboshaft engine. Proceedings of the 69th American Helicopter Society International Annual Forum 2013 (May, 21-23, 2013, Phoenix, Arizona, USA). V. 4. P. 2636-2649.
- Kwan P.-W., Gillespie D.R.H., Stieger R.D., Rolt A.M. Minimising loss in a heat exchanger installation for an intercooled turbofan engine. Proceedings of the ASME Turbo Expo 2011 (June, 6-10, 2011, Vancouver, Canada). P. 189-200. doi: 10.1115/GT2011-45814
- Xu L., Grönstedt T. Design and analysis of an intercooled turbofan engine. Journal of Engineering for Gas Turbines and Power. 2010. V. 132, Iss. 11. doi: 10.1115/1.4000857
- Zhao X., Grönstedt T. Conceptual design of a two-pass cross-flow aeroengine intercooler. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering. 2015. V. 229, Iss. 11. P. 2006-2023. doi: 10.1177/0954410014563587
- Utriainen E., Sundén B. Evaluation of the cross corrugation and some other candidate heat transfer surface for microturbine recuperators. Journal of Engineering for Gas Turbines and Power. 2002. V. 124, Iss. 3. P. 550-560. doi: 10.1115/1.1456093
- McDonald C.F. Low-cost compact primary surface recuperator concept for microturbines. Applied Thermal Engineering. 2000. V. 20, Iss. 5. P. 471-497. doi: 10.1016/S1359-4311(99)00033-2
- McDonald C.F. Low cost recuperator concept for microturbine applications. Proceedings of ASME Turbo Expo 2000 (May, 8-11, 2000, Munich, Germany). V. 2. doi: 10.1115/2000-GT-0167
- Traverso A., Massardo A.F. Optimal design of compact recuperators for microturbine application. Applied Thermal Engineering. 2005. V. 25, Iss. 14-15. P. 2054-2071. doi: 10.1016/j.applthermaleng.2005.01.015
- Kuzmichev V.S., Kulagin V.V., Krupenich I.N., Tkachenko A.Yu., Rybakov V.N. Generation of the gas turbine engine working process virtual model Subject area of the case. Trudy MAI. 2013. No. 67. (In Russ.) Available at: http://mai.ru//upload/iblock/c28/c28cebd188b7e5afafe2f3c5b5444af2.pdf
- Grigor'ev V.A., Zhdanovskiy A.V., Kuz'michev V.S., Osipov I.V., Ponomarev B.A. Vybor parametrov i termogazodinamicheskie raschety aviatsionnykh gazoturbinnykh dvigateley [Parameter selection and thermogasdynamic calculations of aircraft gas turbine engines]. Samara: Samara State Aerospace University Publ., 2009. 202 p.
- Kuz'michev V.S., Omar H.H., Tkachenko A.Yu., Bobrik A.A. Mathematical model for calculating the mass of a heat exchanger in problems of optimizing the parameters of the working process of aircraft gas turbine engines. Vestnik of Samara University. Aerospace and Mechanical Engineering. 2019. V. 18, no. 3. P. 67-80. (In Russ.). doi: 10.18287/2541-7533-2019-18-3-67-80