Application of the technology of pulsed laser surface coating in correcting casting defects of parts made of «ЖС-32» alloy
- Authors: Smelov V.G.1, Sotov A.V.1, Agapovichev A.V.1, Nosova E.A.1
-
Affiliations:
- Samara State Aerospace University
- Issue: Vol 14, No 3-2 (2015): Special Issue
- Pages: 425-431
- Section: ISSUE WITHOUT SECTION
- URL: https://journals.ssau.ru/vestnik/article/view/2902
- DOI: https://doi.org/10.18287/2412-7329-2015-14-3-425-431
- ID: 2902
Cite item
Full Text
Abstract
Production of casts of parts of gas turbine engines (GTE) is a complex and expensive process that requires a considerable amount of material resources. Various defects often occur in the manufacture of complex parts of gas turbine engines, defects that can be corrected in various ways. This paper describes a method of correcting defects in a cast alloy stator by pulsed laser cladding of stainless steel elements. After deseaming the unsound spots were reconstructed using a wire selected by matching its chemical composition with the basic material, annealing being used at different stages of surface coating. Annealing of the basic metal prior to deposition results in a two-fold increase of the transition area, the difference in the properties of the basic material and the cladding is maintained. If annealing takes place after cladding there is no clearly defined borderline between the basic materials and the steel deposited. Annealing and final hardening heat treatment is required after stainless steel is deposited on the nickel alloy.
About the authors
V. G. Smelov
Samara State Aerospace University
Author for correspondence.
Email: pdla_smelov@mail.ru
Candidate of Science (Engineering)
Assistant Professor of the Aircraft Engine Production Department
Russian FederationA. V. Sotov
Samara State Aerospace University
Email: SotovAnton@yandex.ru
Post-graduate student, engineer of the Aircraft Engine Production Department
Russian FederationA. V. Agapovichev
Samara State Aerospace University
Email: agapovichev5@mail.ru
Post-graduate student
Russian FederationE. A. Nosova
Samara State Aerospace University
Email: eanosova@mail.ru
Candidate of Science (Engineering)
Assistant Professor of the Department of Technology of Metals and Aircraft Materials Science
Russian FederationReferences
- Mitrakov G.N., Sazonov V.S., Polyakov A.V., Anikin I.S. Improving the efficiency of investment casting using additive technologies. Omskiy nauchnyiy vestnik. 2015. No. 140. P. 85-87. (In Russ.)
- Eliseev Yu.S., Golan S.P., Moiseev V.S. The improvement of casting method for the casting of gas turbine engine blades with directed crystallization. Liteyschik Rossii. 2013. No. 10. P. 25-28. (In Russ.)
- Smirnov V.V., Pavlinich S.P., Bakerin S.V., Khairullina A.M. Use of procast software to model casting systems for the centrifugal casting of gte blades made of intermetallic alloys. Metallurgist. 2014. V. 57, no. 11-12. P. 961-964. doi: 10.1007/s11015-014-9829-y
- Berstnev A.A., Serebryakov S.P. Influence of investment casting mold composition and of conditions of heat-resistant steel casting on the formation of surface defects. Liteyschik Rossii. 2012. No. 4. P. 20-22. (In Russ.)
- Lawrence E. Murr, Sara M. Gaytan, Diana A. Ramirez, Edwin Martinez, Jennifer Hernandez, Krista N. Amato, Patrick W. Shindo, Francisco R. Medina, Ryan B. Wicker Metal Fabrication by Additive Manufacturing Using Laser and Electron Beam Melting Technologies. Journal of Materials Science & Technology. 2012. V. 28, Iss. 1. P. 1-14. doi.org/10.1016/s1005-0302(12)60016-4
- Haskin V.Y., Shelyagin V.D., Bernatsky A.V. Modern state and challenges for development of laser and hybrid surfacing technologies (Review). The Paton Welding Journal. 2015. No. 5-6. P. 26-29.
- Baumers M. The cost of additive manufacturing: machine productivity, economies of scale and technology-push. Technological Forecasting and Social Change. 2015. doi.org/10.1016/j.techfore.2015.02.015
- Smelov V.S., Agapovichev A.V., Balaykin A.V., Agapovichev A.V. Application of additive technologies in the production of aircraft engine parts. Modern Applied Science. 2015. V. 9, Iss. 4. P. 151-159. doi.org/10.5539/mas.v9n4p151
- Barvinok V.A., Smelov V.S., Sotov A.V., Kosirev S.A. Repair of gas turbine blade tip by impulse laser build-up welding. Engineering and Automation problems. 2014. No. 3. P. 158-162. (In Russ.)
- Smelov V.G., Sotov A.V., Kosirev S.A. Development of process optimization technology for laser cladding of GTE compressor blades. ARPN Journal of Engineering and Applied Sciences. 2014. V. 9, no. 10. P. 1854-1858.