Estimation of static strength of sections of the linear pipeline portion with a colony of corrosion fine cracks


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Abstract

This paper presents the proven analytical apparatus for determining the complex stress state in the material of the linear part -main pipeline with stress corrosion cracking in the form of fine crack colonies. The critical stresses are defined and an analytical dependence for calculation of the allowed internal pressure for the damaged pipeline, not satisfactory to strength conditions is received. The above calculation model of stress state is different from their counterparts in that it is not limited by standard methods based solely on the weakened section, and takes into account the stress concentration in the surface defect zone, which has a positive effect on the accuracy of estimated parameters. Introduced additional conditions during selection of permissible stresses ensures the correctness of strength calculations, especially in cases where there are corrosion cracks with relatively large depth in the pipe wall. Additionally, in the present method it is possible to consider the influence of the thermal component to the complex stress state. The presented theoretical apparatus was confirmed with finiteelement modeling in Ansys Mechanical software environment. The results of the practical implementation of this work are given recommendations on assessing the technical condition of pipes with crack defects of different nature, as well as determination of the maximum allowable working pressure, which meets strength conditions on gas pipelines susceptible to stress corrosion cracking.

About the authors

V. A. Subbotin

Gazprom Transgaz Samara

Author for correspondence.
Email: V.Subbotin@samaratransgaz.gazprom.ru

General Director

Russian Federation

I. V. Scherbo

Engineering and Technology Center «Gazprom Transgaz Samara»

Email: I.Scherbo@samaratransgaz.gazprom.ru

Chief of Engineering and Technology Center

Russian Federation

S. A. Kholodkov

Engineering and Technology Center «Gazprom Transgaz Samara»

Email: S.Kholodkov@samaratransgaz.gazprom.ru

Chief Engineer

Russian Federation

M. G. Giorbelidze

Engineering and Technology Center «Gazprom Transgaz Samara»

Email: M.Giorbelidze@samaratransgaz.gazprom.ru

Engineer of equipment and construction diagnostics service

Russian Federation

References

  1. Construction Norms and Regulations 2.05.06-85*. Construction norms. Gas-main pipelines. Moscow: Minneftegazstroi Publ., 1986. 96 p. (In Russ.)
  2. Rudachenko A.V., Saruev A.L. Issledovanie napryazhennodeformirovannogo sostoyaniya truboprovodov [Researches of pipelines stress-strain state]. Tomsk: Tomsk Polytechnic University Publ., 2011. 136 p.
  3. Aleksandrov A.V., Potapov V.D., Derjavin B.P. Soprotivlenie materialov [Material resistance]. Moscow: Vyshaya shkola Publ., 2003. 560 p.
  4. Gazprom Proprietary Standard 2-2.3-173-2007. Instrukcija po kompleksnomu obsledovaniju i diagnostike magistral'nyh gazoprovodov, podverzhennyh korrozionnomu rastreskivaniju pod naprjazheniem [Instruction for complex inspection and diagnostics of gas-main pipelines subjected to the risk of stress-corrosion cracking]. Moscow: VNIIGAZ Publ., 2008. 29 p. (In Russ.)
  5. Aladinskiy V.V., Gasparyants R.S. Endurance and durability of pipelines with scratch mark mechanical defects // The electronik scientific journal Oil and Gas Bissines. 2011. No. 2. P. 36. (In Russ.)

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